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Journal Article

Impact of Transient Operating Conditions on Electrical Power System and Component Reliability

2014-09-16
2014-01-2144
Transient operating conditions in electrical systems not only have significant impact on the operating behavior of individual components but indirectly affect system and component reliability and life. Specifically, transient loads can cause additional loss in the electrical conduction path consisting of windings, power electronic devices, distribution wires, etc., particularly when loads introduce high peak vs. average power ratios. The additional loss increases the operating temperatures and thermal cycling in the components, which is known to reduce their life and reliability. Further, mechanical stress caused by dynamic loading, which includes load torque cycling and high peak torque loading, increases material fatigue and thus reduces expected service life, particularly on rotating components (shaft, bearings).
Journal Article

Battery Pack Modeling, Simulation, and Deployment on a Multicore Real Time Target

2014-09-16
2014-01-2217
Battery Management System (BMS) design is a complex task requiring sophisticated models that mimic the electrochemical behavior of the battery cell under a variety of operating conditions. Equivalent circuits are well-suited for this task because they offer a balance between fidelity and simulation speed, their parameters reflect direct experimental observations, and they are scalable. Scalability is particularly important at the real time simulation stage, where a model of the battery pack runs on a real-time simulator that is physically connected to the peripheral hardware in charge of monitoring and control. With modern battery systems comprising hundreds of cells, it is important to employ a modeling and simulation approach that is capable of handling numerous simultaneous instances of the basic unit cell while maintaining real time performance.
Journal Article

What DAIV (Demand as an Independent Variable) says About Your Market

2013-09-17
2013-01-2239
This paper shows how the quantity demanded, viewed as an independent variable, interacts with customer values, producer costs and constraints. Failure to analyze Demand as Independent Variable (pronounced “Dave”) increases the chances that new programs will not launch, or once started, will fail. All producers in all markets face demand curves that describe their customers' reaction to price changes. Aggregate market demand curves show how buyers react to price changes within broad product sets, while product demand curves show buyer responses to a specific item. Demand curves relate quantities sold relative to their prices. In several military, transit and fleet cases, minimum quantity requirements form upper price boundaries along demand curves. Allowing prices to go so high that buying authorities cannot acquire the required numbers of units likely means that there may not be sufficient resources to form systems that can accomplish the buyers' goals.
Journal Article

The Advent of Battery Tools in Aerospace Assembly Processes

2013-09-17
2013-01-2327
Until recently most aircrafts, aircraft engines and landing gear as well as other aerospace equipment has been manufactured using essentially traditional mechanical, pneumatic or hydraulic power hand tools maintaining at the same time very strict processes to ensure quality and traceability to a certain level. An increased use of composites, intensified focus on quality and demand for extended traceability, as well as more accuracy, more flexibility, more productivity and more ergonomics in the tooling used during the assembly process has led to many manufacturing shops to invest into wireless battery tools as the best alternative to manufacture aircrafts now and in the future. We will detail in this paper what reasons led some pioneers to choose wireless battery technology to assemble aircrafts. We will describe from our perspective what the next steps are in solutions dedicated to the aerospace industry.
Journal Article

Propulsion of Photovoltaic Cruiser-Feeder Airships Dimensioning by Constructal Design for Efficiency Method

2013-09-17
2013-01-2303
The European project MAAT (Multi-body Advanced Airship for Transport) is producing the design of a transportation system for transport of people and goods, based on the cruiser feeder concept. This project defined novel airship concepts capable of handling safer than in the past hydrogen as a buoyant gas. In particular, it has explored novel variable shape airship concepts, which presents also intrinsic energetic advantages. It has recently conduced to the definition of an innovative design method based on the constructal principle, which applies to large transport vehicles and allows performing an effective energetic optimization and an effective optimization for the specific mission.
Journal Article

Development of an Aerodynamic Analysis Methodology for Tractor-Trailer Class Heavy Commercial Vehicles

2013-09-24
2013-01-2413
An aerodynamic analysis methodology which makes efficient use of ANSA and FLUENT software's in the aerodynamic design of tractor-trailer class heavy commercial road vehicles is presented. The aerodynamic drag coefficient of the truck is used as the main control parameter to evaluate the performance of the methodology. Analysis methodology development activities include determining optimal FLUENT software analysis parameters for the defined problem (RANS based turbulence models, wall boundary layer models, solution schemes) and the necessary ANSA mesh generation parameters (boundary layer number and growth rate, wall surface mesh resolution, total mesh resolution). Proposed methodology is first constructed based on CFD simulations for the zero-degree yaw angle case of the 1/8 sized GCM geometry. The present results are within 1% of the experimental data.
Technical Paper

Research on Locked Wheel Protection Function of Aircraft Brake System

2021-10-11
2021-01-1269
Locked wheel protection is an important part of antiskid control for aircraft brake control system. Locked wheel protection compares the wheel speed of two or more wheels, if one of the wheels is too slow, locked wheel protection releases the brake pressure on the slow wheel. This work aims to study the control logic for locked wheel protection. Locked wheel protection control logic consists of 3 key factors: paired wheels, active threshold and inhibit velocity. Focus on comparison different options of these 3 factors, all aspects of control logic for locked wheel protection had been expounded in this study. Simulation and calculation analysis is applied for different locked wheel strategies to evaluate the effect. One conclusion is that the greatest wheel speed of the wheel under control shall be set as a reference speed for locked wheel protection. This study provide the basis to design a proper locked wheel protection function of aircraft brake control system.
Technical Paper

Infrared Signature of Combat Aircraft Incorporating Weight Penalty due to the Divergent Section of the Convergent-Divergent Nozzle

2021-09-01
2021-01-6002
Performance penalties associated with infrared (IR)-signature suppression (IRSS), e.g., increased engine back pressure, weight, drag, cost, and complexity, can shift the engine operating point to higher combustion temperatures. Extra weight degrades aircraft flight performance in terms of reduced range, higher length needed for takeoff, reduced maneuverability, etc. Lift-induced drag penalty due to increased weight shifts the aircraft gas turbine engine operating point to a higher combustion temperature. But the divergent section of the convergent-divergent (C-D) nozzle gives the extra thrust up to optimal flow expansion, which more than compensates the increased lift-induced drag corresponding to its weight. Thus, for the same thrust, an engine with a C-D nozzle operates at a lower combustion temperature than with a convergent nozzle.
Technical Paper

Lean-Burn Stratified Alcohol Fuels Engines of Power Density up to 475 kW/Liter Featuring Super-Turbocharging, Rotary Valves, Direct Injection, and Jet Ignition

2020-09-15
2020-01-2036
Direct injection (DI) and jet ignition (JI), plus assisted turbocharging, have been demonstrated to deliver high efficiency, high power density positive ignition (PI) internal combustion engines (ICEs) with gasoline. Peak efficiency above 50% and power density of 340 kW/liter at the 15,000 rpm revolution limiter working overall λ=1.45 have been report-ed. Here we explore the further improvement in power density that may be obtained by replacing gasoline with ethanol or methanol, thanks to the higher octane number and the larger latent heat of vaporization, which translates in an increased resistance to knock, and permits to have larger compression ratios. Results of simulations are proposed for a numerical engine that uses rotary valves rather than poppet valves, while also using mechanical, rather than electric, assisted turbocharging. While with gasoline, the power density is 410-420 kW/liter, the use of oxygenates permits to achieve up to 475 kW/liter working with methanol.
Technical Paper

Aero Drag Improvement Study on Large Commercial Vehicles Using CFD Lead Approach

2021-09-22
2021-26-0424
Nowadays, E- commerce and logistics business model is booming in India with road transport as a major mode of delivery system using containers. As competition in such business are on rise, different ways of improving profit margins are being continuously evolved. One such scenario is to look at reducing transportation cost while reducing fuel consumption. Traditionally, aero dynamics of commercial vehicles have never been in focus during their product development although literature shows major part of total fuel energy is consumed in overcoming aerodynamic drag at and above 60 kmph in case of large commercial vehicle. Hence improving vehicle exterior aerodynamic performance gives opportunity to reduce fuel consumption and thereby business profitability. Also byproduct of this improvement is reduced emissions and meeting regulatory requirements.
Journal Article

Average Probability Calculation Methods for System Safety Analysis

2015-09-15
2015-01-2436
Fault-tolerance in commercial aircraft applications is typically achieved by redundancy. In such redundant systems the primary component is checked before the start of a flight to see if it operates correctly. The aircraft will not take off unless the primary is functioning. Airplane manufacturers must certify the airplane systems to be safe for flight. One means of safety certification is by safety analysis which shows that the probability of failure in a typical flight is bounded. The probability bound requirement for a system is based on the criticality of system failure. Usually backup components are checked at intervals that span multiple flights. The first backup may be checked more frequently than the second or higher levels. This leads to flights where the system may have latent faults in the backup components. The probability of failure in such cases varies from flight to flight due to the different exposure times for components in the system.
Technical Paper

Use of Butanol Blend Fuels on Diesel Engines - Effects on Combustion and Emissions

2020-04-14
2020-01-0333
Butanol, a four-carbon alcohol, is considered in the last years as an interesting alternative fuel, both for Diesel and for gasoline application. Its advantages for engine operation are: good miscibility with gasoline and diesel fuels, higher calorific value than ethanol, lower hygroscopicity, lower corrosivity and possibility of replacing aviation fuels. Like ethanol, butanol can be produced as a biomass-based renewable fuel or from fossil sources. In the research project, DiBut (Diesel and butanol) addition of butanol to Diesel fuel was investigated from the points of view of engine combustion and of influences on exhaust aftertreatment systems and emissions. One investigated engine (E1) was with emission class “EU Stage 3A” for construction machines, another one, engine (E2) was HD Euro VI. The most important findings are: with higher butanol content, there is a lower heat value of the fuel and there is lower torque at full load.
Journal Article

Modern Hybrid Systems for Critical Needs

2014-09-16
2014-01-2204
For 70 years Yardney has been a leader in specialty battery and energy systems for military, space, avionics, weapon systems and undersea vehicles. In addition to battery systems, Yardney also delivers hybrid systems for ground, space, undersea and avionic applications. The beauty of hybrid systems, combining energy sources such as batteries, capacitors, fuel cells and solar, is that they can be used to optimize energy and power density, and with proper design, the systems can also lead to longevity of components and an overall cost savings. For ground applications, utilization of hybrid systems can assist in conservation of fuel by making vehicle applications more efficient. For space applications, satisfying pulses can be improved by a capacitor and battery hybrid energy storage system. To optimize aircraft performance and decrease operating costs, avionics are beginning to move towards more electric aircrafts (MEA).
Journal Article

A Method for the Evaluation of the Effectiveness of Turboelectric Distributed Propulsion Power System Architectures

2014-09-16
2014-01-2120
Radical new electrically propelled aircraft are being considered to meet strict future performance goals. One concept design proposed is a Turboelectric Distributed Propulsion (TeDP) aircraft that utilises a number of electrically driven propulsors. Such concepts place a new and significant reliance on an aircraft's electrical system for safe and efficient flight. Accordingly, in addition to providing certainty that supply reliability targets are being met, a contingency analysis, evaluating the probability of component failure within the electrical network and the impact of that failure upon the available thrust must also be undertaken for architecture designs. Solutions that meet specified thrust requirements at a minimum associated weight are desired as these will likely achieve the greatest performance against the proposed emissions targets.
Journal Article

The Compatibility Study of Aircraft Fuel Tank Elastomers with Synthesized Paraffinic Kerosine and its Blends

2014-09-01
2014-01-9001
The synthetic paraffinic kerosine (SPK) produced via HEFAs is of great interest for civil aviation industry as it exhibits an excellent thermal oxidative stability with significantly lower particulate matter emission. However, due to its aromatic free characteristics, the widespread use of SPK is limited by its compatibility with non-metal materials such as fuel tank elastomers. In this research the compatibility of SPK and its blends with widely used aircraft fuel tank elastomers were systematically studied. Experimental results demonstrated the volume swellability of all selected materials showed a linear relationship with volume percentage of No.3 jet fuel in SPK blend. The increase of volume percentage of No.3 jet fuel in the SPK blend increased volume swellability for all materials except fluorosilicone gasket.
Journal Article

Extending SAE J300 to Viscosity Grades below SAE 20

2010-10-25
2010-01-2286
The SAE Engine Oil Viscosity Classification (EOVC) Task Force has been gathering data in consideration of extending SAE J300 to include engine oils with high temperature, high shear rate (HTHS) viscosity below the current minimum of 2.6 mPa⋅s for the SAE 20 grade. The driving force for doing so is fuel economy, although it is widely recognized that hardware durability can suffer if HTHS viscosity is too low. Several Japanese OEMs have expressed interest in revising SAE J300 to allow official designation of an engine oil viscosity category with HTHS viscosity below 2.6 mPa⋅s to enable the development of ultra-low-friction engines in the future. This paper summarizes the work of the SAE EOVC Low Viscosity Grade Working Group comprising members from OEMs, oil companies, additive companies and instrument manufacturers to explore adoption of one or more new viscosity grades.
Journal Article

High Temperature Multilayer Ceramic Capacitors

2009-11-10
2009-01-3124
High temperature power electronics have become a vital aspect of future designs of compact power converters for applications including power conditioning and distributed motor/actuator controls. However, the development of high temperature capacitors had lagged far behind other system components (e.g. semiconductor switches and that can operate at temperature >200°C). The performance of these systems would benefit significantly from components and packaging designed and optimized for high temperature (200°C to 400°C) under generally harsh environmental conditions. In this paper it will be demonstrated that high temperature materials can be successfully fabricated into multilayer ceramic capacitors (MLCC). The properties of various capacitors having application range 200∼500°C will be presented.
Journal Article

Off-Gassing and Particle Release by Heated Polymeric Materials

2008-06-29
2008-01-2090
Polymers are one of the major constituents in electrical components. A study investigating pre-combustion off-gassing and particle release by polymeric materials over a range of temperatures can provide an understanding of thermal degradation prior to failure which may result in a fire hazard. In this work, we report simultaneous measurements of pre-combustion vapor and particle release by heated polymeric materials. The polymer materials considered for the current study are silicone and Kapton. The polymer samples were heated over the range 20 to 400°C. Response to vapor releases were recorded using the JPL Electronic Nose (ENose) and Industrial Scientific's ITX gas monitor configured to detect hydrogen chloride (HCl), carbon monoxide (CO) and hydrogen cyanide (HCN). Particle release was monitored using a TSI P-TRAK particle counter.
Journal Article

High-Temperature, High-Power Capacitors: the Assessment of Capabilities

2008-11-11
2008-01-2853
High-temperature, high-power capacitors are integral components being developed for high-temperature electronics to be used in aerospace, automotive, and other applications. Presently, a wide range of materials and capacitor technologies are being actively developed to address the needs of high temperature applications. Literature and experimental survey of existing materials and technologies focusing on commercially viable technologies has been made. Key parameters for characterizing and assessing capacitors have been compiled. Of the key competing capacitor technologies, including electrolytic, ceramic, polymer thin-film, and supercapacitors, none were found to be clearly superior to the others, thus requiring trade-offs between available choices. The review of these capacitors will be presented with respect to specific energy density, temperature capability, cost, ripple current capability, and failure tolerance.
Journal Article

Combined Analysis of Cooling Airflow and Aerodynamic Drag for a Class 8 Tractor Trailer Combination

2011-09-13
2011-01-2288
Long haul tractor design in the future will be challenged by freight efficiency standards and emission legislations. Along with any improvements in aerodynamics, this will also require additional cooling capacity to handle the increased heat rejection from next generation engines, waste heat recovery and exhaust gas recirculation systems. Fan engagement will also have to be minimized under highway conditions to maximize fuel economy. These seemingly contradictory requirements will require design optimization via analysis techniques capable of predicting both the aerodynamic drag and engine cooling airflow accurately. This study builds on previous work [1] using a Lattice Boltzmann based computational method on a Volvo VNL tractor trailer combination. Simulation results are compared to tests conducted at National Research Council (NRC) Canada's wind tunnel.
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